Carbon Fibre Orthotic Splints

Carbon fibre splints are advanced orthotic devices designed to offer lightweight, durable support for individuals with mobility or stability challenges. Carbon fiber's high strength-to-weight ratio provides unmatched durability and support while significantly reducing bulk and weight, making them a preferred choice for both adults and children.

This makes carbon fibre splints particularly effective for enhancing comfort, reducing fatigue, and improving overall mobility for users. Carbon fibre splints can be custom made however there is a wealth of high quality off the shelf orthotics available

The term "splint" is often used broadly to describe several types of orthoses, including:

  • Carbon Fibre Ankle-Foot Orthoses (AFOs)
  • Carbon Fibre Dynamic Ankle-Foot Orthoses (DAFOs)
  • Carbon Fibre Supramalleolar Orthoses (SMOs)
  • Carbon Fibre Ground Reaction Ankle-Foot Orthoses (GRAFOs)
  • Carbon Fibre Knee-Ankle-Foot Orthoses (KAFOs)
  • Carbon Fibre Hip-Knee-Ankle-Foot Orthoses (HKAFOs)

These devices can be crafted from carbon fibre to provide optimal strength and functionality while remaining exceptionally lightweight, ensuring maximum mobility and minimal discomfort, even during prolonged wear.

Who Can Benefit from Carbon Fibre Splints?

Carbon fibre splints are commonly used to help manage conditions that impact movement, muscle strength, or joint stability. Their lightweight design makes them especially beneficial for individuals requiring extended use or for those engaging in higher levels of physical activity. Examples of such conditions include:

  • Stroke Recovery: To support foot drop and improve gait stability.
  • Multiple Sclerosis (MS): For managing muscle weakness and spasticity.
  • Parkinson’s Disease: To enhance balance and reduce the risk of falls.
  • Spinal Cord Injuries: For stabilising joints and supporting mobility.
  • Peripheral Neuropathy: To provide stability and prevent falls.
  • Charcot Foot: For redistributing pressure and protecting foot structure.
  • Post-Polio Syndrome: To address muscle weakness and joint instability.
  • Osteoarthritis: For reducing pain and improving joint alignment.
  • Rheumatoid Arthritis: To enhance joint function and reduce strain.

Types of Carbon Fibre Splints

Below is a brief overview of the different types of splints made from carbon fibre, their purpose, and who they can help. For detailed information about each device, please visit the specific pages linked below.

Carbon Fibre Ankle-Foot Orthoses (AFOs)


AFOs are designed to support the ankle and foot, providing stability and aiding in proper alignment. They are ideal for individuals managing conditions such as foot drop or muscle weakness. When constructed from carbon fibre, AFOs offer a spring-like effect, which can enhance dynamic movement and energy efficiency for users recovering from neurological conditions. The use of carbon fibre in AFOs allows for a lighter and more comfortable fit while maintaining robust support. Here is an example of one market leading off the shelf type of carbon fibre splint we have available for a trail - Toe Off

Carbon Fibre Dynamic Ankle-Foot Orthoses (DAFOs)


DAFOs are flexible, dynamic devices that help improve balance and mobility. The use of carbon fibre enhances flexibility and responsiveness, enabling smoother transitions during movement and reducing the risk of fatigue. They are particularly suitable for those who need support without compromising on natural movement. Discover more on our DAFOs page.

Carbon Fibre Supramalleolar Orthoses (SMOs)


SMOs provide targeted support to the ankle of foot region, improving stability during walking and standing. Carbon fibre materials make these orthoses incredibly lightweight and discreet, ideal for individuals who prioritise comfort and aesthetics in their orthotic solutions. Find out more on our SMOs page.

Carbon Fibre Ground Reaction Ankle-Foot Orthoses (GRAFOs)


GRAFOs promote an upright posture and reduce knee instability, making them beneficial for individuals with weak quadriceps or crouch gait. Incorporating carbon fibre improves durability and ensures consistent support during high-impact or demanding activities. Read more on our GRAFOs page.

Carbon Fibre Knee-Ankle-Foot Orthoses (KAFOs)


KAFOs extend from the foot to the knee, offering comprehensive support for those with significant muscle weakness or joint instability, such as after spinal cord injuries. Carbon fibre significantly reduces the weight of KAFOs and enhances their durability, improving user comfort and compliance during prolonged wear. Explore more on our KAFOs page.

Carbon Fibre Hip-Knee-Ankle-Foot Orthoses (HKAFOs)


HKAFOs provide extensive support from the hips to the feet, assisting individuals with severe mobility challenges. By using carbon fibre, these devices remain strong and durable while minimising the weight placed on the user, an important consideration for those with limited strength or endurance. Learn more on our HKAFOs page.

How We Can Help with Carbon Fibre Splints?

At Orthotics.co.uk, we specialise in crafting bespoke carbon fibre splints tailored to each individual’s needs. Our expert team leverages the latest advancements in carbon fibre technology to design orthotic devices that maximise mobility, comfort, and performance. Whether you need support for daily activities or specialised assistance for complex conditions, we are here to help.

For more information about any of the devices mentioned, please explore the dedicated pages or contact us directly to discuss your requirements. Email us at office@orthotics.co.uk or send us a message via the form below. You can also call us on0161 883 0355 or click here to book an appointment today.

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